Extend AeroAlign with mixed CoG planning and telemetry base

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# SkyLogic AeroAlign - 3D Printable Parts
**Status**: Placeholder documentation for Phase 1 design
**Design Tool**: FreeCAD 0.20+ (open-source parametric CAD)
**Export Format**: STL for 3D printing
**Status**: active documentation for AeroAlign plus planned CoG fixtures
**Design Tool**: FreeCAD 0.20+
**Export Format**: STL
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## Overview
This directory will contain all 3D printable parts for the SkyLogic AeroAlign wireless RC telemetry system. Parts are designed to fit within 200mm × 200mm × 200mm build volume (compatible with Ender 3, Prusa Mini, Bambu Lab P1P).
This directory covers both halves of the project:
- AeroAlign IMU housings and clips
- future CoG scale fixtures and support cradles
All parts should stay printable on common 200mm-class FDM printers.
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@@ -47,7 +52,7 @@ This directory will contain all 3D printable parts for the SkyLogic AeroAlign wi
- For 8mm thick control surfaces (large rudders, thicker wings)
- Reinforced jaw design
### Multi-Sensor Expansion (Phase 8)
### Multi-Sensor Expansion / Future AeroAlign
6. **wing_surface_mount_adjustable.stl**
- 3-point contact clip for wing root attachment
@@ -76,6 +81,24 @@ This directory will contain all 3D printable parts for the SkyLogic AeroAlign wi
- Variant of sensor_housing_top.stl with magnet pockets
- 2× N52 neodymium magnets (10mm diameter × 2mm thick)
### CoG Scale Fixtures (Planned)
12. **cog_baseplate.stl**
- Flat base aligning front and rear supports
- Carries the support spacing reference
13. **cog_support_front.stl**
- Front cradle above load cell #1
- Should include anti-slip contact pad area
14. **cog_support_rear.stl**
- Rear cradle above load cell #2
- Matching geometry for repeatable support spacing
15. **cog_hx711_mount.stl**
- Protected electronics bracket for HX711 boards
- Cable strain relief recommended
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## Print Settings
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## Testing and Validation
### Phase 2 Validation Tasks
### Validation Tasks
- [ ] T058: Print sensor housing on Ender 3 (verify fit and tolerance)
- [ ] T059: Test print on Prusa Mini and Bambu Lab P1P (cross-printer compatibility)
- [ ] T060: Create assembly guide with photos
- [ ] T061: Document print settings for all STL files
- [ ] T062: Weigh assembled nodes (verify <25g per node)
- [ ] Validate CoG support rigidity under expected aircraft weights
- [ ] Validate repeatable support spacing for CoG calculation
### Durability Testing
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## Roadmap
**Phase 1 (Current)**: Design sensor housing and basic clips
**Phase 2**: Validate print quality on 3 printer brands
**Phase 8**: Design specialized mounts for 8-sensor expansion
**Current**: IMU housing and clips
**Next**: CoG baseplate and load-cell support fixtures
**Later**: integrated mixed-tool workshop kit
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