Extend AeroAlign with mixed CoG planning and telemetry base
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# SkyLogic AeroAlign - 3D Printable Parts
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**Status**: Placeholder documentation for Phase 1 design
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**Design Tool**: FreeCAD 0.20+ (open-source parametric CAD)
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**Export Format**: STL for 3D printing
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**Status**: active documentation for AeroAlign plus planned CoG fixtures
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**Design Tool**: FreeCAD 0.20+
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**Export Format**: STL
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---
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## Overview
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This directory will contain all 3D printable parts for the SkyLogic AeroAlign wireless RC telemetry system. Parts are designed to fit within 200mm × 200mm × 200mm build volume (compatible with Ender 3, Prusa Mini, Bambu Lab P1P).
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This directory covers both halves of the project:
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- AeroAlign IMU housings and clips
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- future CoG scale fixtures and support cradles
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All parts should stay printable on common 200mm-class FDM printers.
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---
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@@ -47,7 +52,7 @@ This directory will contain all 3D printable parts for the SkyLogic AeroAlign wi
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- For 8mm thick control surfaces (large rudders, thicker wings)
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- Reinforced jaw design
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### Multi-Sensor Expansion (Phase 8)
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### Multi-Sensor Expansion / Future AeroAlign
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6. **wing_surface_mount_adjustable.stl**
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- 3-point contact clip for wing root attachment
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@@ -76,6 +81,24 @@ This directory will contain all 3D printable parts for the SkyLogic AeroAlign wi
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- Variant of sensor_housing_top.stl with magnet pockets
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- 2× N52 neodymium magnets (10mm diameter × 2mm thick)
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### CoG Scale Fixtures (Planned)
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12. **cog_baseplate.stl**
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- Flat base aligning front and rear supports
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- Carries the support spacing reference
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13. **cog_support_front.stl**
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- Front cradle above load cell #1
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- Should include anti-slip contact pad area
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14. **cog_support_rear.stl**
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- Rear cradle above load cell #2
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- Matching geometry for repeatable support spacing
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15. **cog_hx711_mount.stl**
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- Protected electronics bracket for HX711 boards
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- Cable strain relief recommended
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---
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## Print Settings
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@@ -155,13 +178,15 @@ This directory will contain all 3D printable parts for the SkyLogic AeroAlign wi
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## Testing and Validation
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### Phase 2 Validation Tasks
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### Validation Tasks
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- [ ] T058: Print sensor housing on Ender 3 (verify fit and tolerance)
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- [ ] T059: Test print on Prusa Mini and Bambu Lab P1P (cross-printer compatibility)
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- [ ] T060: Create assembly guide with photos
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- [ ] T061: Document print settings for all STL files
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- [ ] T062: Weigh assembled nodes (verify <25g per node)
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- [ ] Validate CoG support rigidity under expected aircraft weights
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- [ ] Validate repeatable support spacing for CoG calculation
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### Durability Testing
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@@ -219,9 +244,9 @@ Under the following terms:
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## Roadmap
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**Phase 1 (Current)**: Design sensor housing and basic clips
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**Phase 2**: Validate print quality on 3 printer brands
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**Phase 8**: Design specialized mounts for 8-sensor expansion
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**Current**: IMU housing and clips
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**Next**: CoG baseplate and load-cell support fixtures
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**Later**: integrated mixed-tool workshop kit
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---
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